Seamless Floors for Controlled Environments

Clean room flooring systems provide a durable, nonporous, and easy-to-sanitize surface designed to meet strict hygiene and compliance standards. Ideal for pharmaceutical, biotech, and sterile production environments where contamination control is critical.

What is a Clean Room System?

Clean room flooring systems are designed for controlled environments that demand seamless, nonporous, and easy-to-sanitize surfaces. These resinous systems prevent microbial growth, resist chemicals and abrasion, and meet strict cleanliness standards — from ISO class clean rooms to FDA-regulated production areas.

Empty office hallway with polished speckled gray carpet and plain beige walls.

Why chose a Clean Room System?

  • Seamless & Nonporous
    No seams, grout lines, or joints to trap dust, microbes, or contaminants.

  • Meets Regulatory Standards
    Designed to comply with ISO clean room classifications, GMP protocols, FDA regulations, and other industry standards.

  • Easy to Sanitize
    Withstands aggressive cleaning agents, disinfectants, and routine sterilization procedures without degrading.

  • Chemical & Stain Resistant
    Resists acids, alkalis, solvents, and pharmaceutical compounds common in lab and production environments.

  • Supports Air Cleanliness Goals
    Low particulate shedding and smooth finishes help maintain air quality targets in clean zones.

  • Integral Cove Options
    Floor-to-wall transitions can be fully sealed with preformed or troweled cove to eliminate bacteria traps and meet health codes.

  • Customizable Functionality
    Can be integrated with ESD resistance, antimicrobial additives, slip control, or color-coded zoning as needed.

Best Applications

Ideal for sterile, controlled environments that demand seamless, chemical-resistant, and hygienic flooring.

Industrial

  • Pharmaceutical manufacturing facilities

  • Biotech labs and R&D spaces

  • Clean room environments (ISO 3–8)

  • Compounding pharmacies and sterile prep

  • Medical device manufacturing

  • Food packaging clean zones

  • Aerospace electronics assembly

  • Nutraceutical and cosmetic production

  • Semiconductor clean rooms

  • Operating rooms and surgical support areas

Our Process (How We Install Clean Room Systems)

1. Concrete Surface Preparation

We mechanically grind or shot blast the concrete to achieve the correct Concrete Surface Profile (CSP 2–3), removing laitance, contaminants, and old coatings. Detailed edge work ensures clean transitions at all perimeters and penetrations. Dust is removed using HEPA-filtered vacuums to maintain a clean substrate.

2. Crack & Joint Repair

All cracks, joints, and surface imperfections are patched with compatible epoxy or polyurea compounds. Control joints are either honored or bridged, depending on system requirements and movement tolerance.

3. Moisture Vapor Barrier (If Needed)

If moisture testing reveals high levels of vapor emission, a high-solids moisture vapor barrier (8–12 mils) is installed to prevent blistering, pinholes, or delamination in the finished system.

4. Resinous Base Coat Application

A seamless epoxy or urethane base layer is installed at the required thickness (typically 30–60 mils), forming a dense, chemical-resistant surface that resists bacterial penetration and wear.

5. Optional Enhancements

Depending on your environment, we can integrate:

Antimicrobial additives

Electrostatic dissipative (ESD) components

Slip-resistant textures

Color zoning or demarcation lines

7. Integral Cove Base (If Required)

For wall-to-floor hygiene compliance, we install a seamless 4" or 6" integral cove base, either preformed or hand-troweled, to eliminate bacteria traps and meet FDA/GMP guidelines.

6. Topcoat Application

A durable, UV- and chemical-resistant topcoat (urethane or polyaspartic) is applied for stain resistance, long-term cleanability, and gloss or satin finish. This layer seals the system and enhances visual clarity and reflectivity.

8. Final Inspection & Cure Time

Once installation is complete, the floor is inspected, tested, and allowed to cure under controlled conditions. Most systems are light traffic-ready within 24–48 hours and fully cured in 5–7 days depending on material type.

Built for Compliance. Installed with Precision.

When it comes to clean rooms, your floor isn’t just a surface — it’s a critical part of your contamination control strategy. We install seamless, hygienic, and compliant flooring systems that meet the demands of regulated environments and support your operational standards.

Let’s create a clean, durable foundation you can trust — from the ground up.